Digital twins — virtual replicas of physical production systems — are transforming pharmaceutical manufacturing by enabling real-time simulation, optimization, and predictive quality control.
What is a Digital Twin?
A digital twin is a dynamic, data-driven model of a physical system. In pharma manufacturing, this means creating a virtual representation of fermenters, reactors, tablet presses, or entire production lines that mirrors real-world conditions in real time.
Key Benefits
- 40% reduction in batch failures through predictive quality analytics
- 30% faster scale-up from lab to commercial production
- Real-time process optimization based on live sensor data
- Regulatory compliance with built-in deviation tracking
Implementation with noxVIEW
noxVIEW's MES platform integrates directly with your process historians, PLCs, and SCADA systems to build and maintain digital twins automatically. The platform continuously calibrates models against actual production data, ensuring accuracy and reliability.
Contact us to learn how your facility can leverage digital twins for smarter, safer, more efficient pharmaceutical manufacturing.